Sundance Spas Circuit Board Troublshooting Problems, Symptoms, Causes & Fixes
Click a question below to jump to the answer:
- Why won’t my Sundance spa heat?
- What do Sundance error codes mean?
- Why does my GFCI trip?
- Why does my pump run on its own?
- Why is my display acting strangely?
- Why don’t the spa buttons respond?
- Why are power connections burned or melted?
- Helpful tips most Sundance owners aren’t told
Why won’t my Sundance spa heat?
Symptoms: Heat light on/off, no water heating, error codes like FLO or FL.
Causes & Sundance Fixes:
- Pressure switch open: Test the pressure switch. Replace if defective.
- Low water flow: Clean filters, open jets, remove debris from pump.
- Faulty heater: Test voltage at heater terminals. Replace heating element if 220V is present but no heat.
- Defective Sundance circuit board: If heat light stays off and pressure switch works, replace the circuit board.
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What do Sundance error codes mean?
Symptoms: Error codes like FLO, FL, HF, 3 blinking dots, or temperature faults.
Causes & Fixes:
- FLO / FL – Insufficient water flow: Clean filters, open jets, remove pump debris.
- HF – High-limit tripped: Check heater and sensors for proper function.
- 3 blinking dots – Flow sensor or pressure switch issue: Test sensor or switch and replace if defective.
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Why does my GFCI trip?
Symptoms: Spa loses power, GFCI breaker trips repeatedly.
Causes & Fixes:
- Shorted heater: Disconnect heater wires and test. Replace if GFCI stops tripping.
- Faulty topside control or spa components: Unplug components one at a time to identify the faulty part.
- Defective circuit board: If GFCI still trips after all components are unplugged, replace the circuit board.
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Why does my Sundance spa pump run on its own?
Symptoms: Pump starts randomly without buttons pressed.
Causes & Fixes:
- Faulty topside control: Unplug and test. Replace if problem stops.
- Moisture in topside control: Dry or replace the topside control.
- Defective circuit board: If topside control is fine, test board and replace if needed.
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Why is my Sundance spa display acting strangely?
Symptoms: Flickering, unresponsive buttons, random error codes.
Causes & Fixes:
- Topside control failure: Replace topside control if display behaves erratically.
- Circuit board issues: Test and replace the board if topside control is fine.
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Why don’t the spa buttons respond?
Symptoms: No response from spa-side buttons, circulation pump doesn’t start.
Causes & Fixes:
- Check topside control cables for damage or rodent chewing.
- Unplug topside control. If circulation pump starts within 1 min, replace topside control if defective.
- Check voltage and fuses with a multimeter.
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Why are power connections burned or melted?
Symptoms: Burned terminals, melted wiring, or relay damage.
Causes & Fixes:
- Loose main power or heater connections → tighten to 30–35 inch-pounds.
- Check relays and termination wiring; replace defective components.
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Helpful tips most Sundance owners aren’t told
- Always check for loose connections before replacing boards.
- Moisture in topside controls is a common cause of strange behavior.
- Regular filter and jet maintenance prevents error codes and heater issues.
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